Product Description
Product Overview
The A1031S Automatic Oil Particle Counter is a precision-engineered instrument designed for accurate measurement of particulate contamination and particle size distribution in a wide range of industrial oils. Suitable for hydraulic oil, lubricating oil, insulating oil, turbine oil, and fuel, this advanced system provides reliable cleanliness analysis essential for modern condition monitoring and quality control.
Built on advanced light blockage (light obscuration) technology, the A1031S delivers fast, stable, and repeatable results even under demanding industrial conditions. Its high-sensitivity semiconductor laser sensor ensures excellent detection capability across a wide particle size range, enabling users to accurately classify contamination levels according to internationally recognized standards such as ISO 4406, NAS 1638, SAE, and GJB.
With increasing emphasis on predictive maintenance and equipment reliability, the A1031S plays a critical role in helping industries monitor oil health, prevent system failures, and optimize maintenance cycles. It is widely used in sectors including power generation, aerospace, petrochemical processing, automotive manufacturing, metallurgy, and heavy equipment industries.
Key Features
- Advanced light blockage principle ensures high-precision particle detection
- High-performance semiconductor laser sensor for stable and long-term operation
- Wide particle size detection range from 0.8 μm to 600 μm
- Fully compliant with ISO 4406, NAS 1638, SAE, and GJB standards
- 64-channel particle size classification for detailed contamination analysis
- Large color touchscreen interface for intuitive operation
- Adjustable flow rate for flexible sampling across different oil types
- High repeatability with RSD < 2% for consistent measurement results
- Built-in storage capacity up to 1000 data records
- Supports data export, report generation, and printing
- Integrated self-diagnosis and calibration functions
- Robust design suitable for laboratory and industrial environments
Technical Specifications
| Parameter | Specification |
|---|---|
| Measurement Principle | Light Blockage Method |
| Light Source | Semiconductor Laser |
| Particle Size Range | 0.8 μm – 600 μm |
| Resolution | Better than 10% |
| Repeatability | RSD < 2% |
| Accuracy | ±0.5% |
| Max Particle Concentration | 12,000 – 40,000 particles/mL |
| Sampling Volume | 0.2 mL – 100 mL |
| Flow Rate | 5 mL/min – 80 mL/min |
| Channels | 64 Channels |
| Viscosity Range | ≤ 350 mm²/s (cSt) |
| Temperature Range | 1 – 100°C |
| Humidity Range (Optional) | 1 – 100% RH |
| Pressure Range | -0.08 MPa to 0.8 MPa |
| Power Supply | AC 220V ±10% / 50Hz |
| Dimensions | 400 × 400 × 630 mm |
| Weight | 22.5 kg |
Working Principle
The A1031S Oil Particle Counter operates based on the light blockage (light obscuration) method, a globally recognized technique for oil particle counting. During measurement, the oil sample flows through a detection chamber where it passes through a focused laser beam. As particles suspended in the oil pass through the beam, they partially block or scatter the light.
The reduction in light intensity is detected by a photodetector and converted into electrical signals. These signals are then analyzed to determine both the size and quantity of particles present. Each particle generates a pulse proportional to its size, allowing the system to classify particles into multiple size channels.
Through this process, the instrument provides accurate particle counts and cleanliness codes according to international standards such as ISO 4406 and NAS 1638. The high-speed data processing system ensures real-time analysis with excellent repeatability and precision.
Applications
Hydraulic Systems
Monitor oil contamination levels to prevent wear, blockage, and system failure in hydraulic circuits.
Power & Energy Industry
Ensure the cleanliness of turbine oil and transformer oil for safe and efficient operation.
Aerospace & Aviation
Maintain strict oil cleanliness standards required for critical flight and control systems.
Automotive Manufacturing
Perform quality control of lubrication systems, fuel systems, and component cleanliness.
Petrochemical Industry
Analyze oil contamination to improve process stability and product quality.
Industrial Equipment Maintenance
Support predictive maintenance strategies and reduce unexpected downtime.
Buyer Benefits
- Reduce equipment failure and unplanned shutdowns
- Extend the service life of machinery and key components
- Improve maintenance accuracy with data-driven insights
- Ensure compliance with international oil cleanliness standards
- Lower maintenance and operational costs
- Enhance production efficiency and system reliability
- Enable predictive maintenance and condition-based monitoring
OEM & Global Support
- OEM and ODM customization available for branding and technical requirements
- Multi-language software interface support
- Compatible with global power standards
- Remote technical support and training services
- Fast delivery of spare parts and consumables
- Lifetime technical service support
- Reliable international shipping and logistics solutions
Why Choose LabVV
- Extensive expertise in oil analysis and laboratory instrumentation
- Strict quality control and factory calibration standards
- Proven performance across global industrial applications
- Continuous innovation in precision measurement technologies
- Professional and responsive after-sales service team
- Strong support for distributors and long-term partners
Call to Action
Optimize Your Oil Monitoring Today
Enhance equipment reliability, reduce downtime, and improve operational efficiency with LabVV’s advanced oil particle counting solutions.
- Request a Quote
- Schedule a Product Demo
- Contact Our Technical Team
Contact Us
Reliable Oil Cleanliness Testing Starts Here
Partner with LabVV for accurate oil analysis solutions, dependable performance, and long-term cooperation.
📧 Email: sophie@labvv.com
📱 WhatsApp: +86 13560386440
🌐 Website: www.labvv.com
Request full technical specifications, distributor pricing, and OEM catalog today.
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